Q: Common faults and solutions of screw type thermocouple K

A: ●  Thermocouple without thermal potential

Simply put, a thermocouple without thermal potential is a broken wire, mainly manifested as the instrument displaying the maximum value or remaining in place. At this time, it is necessary to check whether the thermocouple's internal thermocouple wire is short circuited. A broken thermocouple wire may be caused by mechanical damage to the electrode or long-term deterioration of the thermocouple at high temperatures.

Handling method:

1. If the thermocouple wire is lost or broken, the welding point can be subtracted and re welded. After passing the verification, it can be installed and used (the length of the thermocouple produced by re welding will be shortened, pay attention to the change in insertion length!).

2. If the damage is severe or the thermocouple wire deteriorates, it should be replaced with a new thermocouple in a timely manner, and the original thermocouple should be scrapped.

The change in thermoelectric potential of thermocouples is mainly manifested in the discrepancy between the output signal of thermocouples and the actual value. At this point, it is necessary to check whether the length of the thermocouple insertion meets the on-site temperature measurement requirements (too long or too short); Is the installation location and method appropriate; Whether the surface of the thermocouple protection tube has accumulated scale; Check for moisture and leakage inside the thermocouple; Is there any shrinkage phenomenon in the thermocouple electrode; Thermocouples measure whether the solder joint at the measuring end is spherical, whether the surface is smooth, and whether there are any bubbles, pores, or slag inclusions; Is the k Temperature Sensor wire discolored or deteriorated.

Handling method:

1. Take out the thermocouple wire and dry the protective tube and wire separately (do not use fire to bake).

2. Check the geometric dimensions of the thermocouple with a vernier caliper, and replace any that do not meet the requirements.

3. If the screw type thermocouple K solder joints are not spherical, have uneven surfaces, have no bubbles, pores or slag inclusions, cut off the solder joints and re weld them. After passing the verification, they can be used.

4. If the thermocouple deteriorates or changes color, replace it with a new thermocouple for use.

5. Change the insertion length or installation position of the thermocouple to the optimal measurement requirements and firmly install it.

In the case where the display instrument has been verified to have no faults and the displayed value is floating, it is necessary to check whether the k type thermocouple terminal and thermocouple wire are in good contact; Whether the thermocouple is securely installed; Whether the thermocouple has any oscillation phenomenon; Is there any conductive liquid, damp dust, or metal impurities at the thermocouple joint; Whether the electrodes are grounded, short circuited, or open circuited; Whether the connection with the instrument is firm; Is the thermocouple wire seemingly broken or poorly welded.

1. Clean the thermocouple junction box, dry it and firmly install it.

2. Re weld the thermocouple and use it after passing the calibration.

3. Measure the resistance value of the thermocouple wire with a multimeter, and replace it if it is not qualified.

4. Identify the grounding, short circuit, or open circuit of the thermocouple compensation wire, and repair or replace it with a new compensation wire.

In addition, human faults caused by carelessness in work, such as mismatch between thermocouple graduation number and instrument, mismatch between thermocouple compensation wire and thermocouple type, reverse connection between thermocouple compensation wire and thermocouple dipole polarity, improper insertion length of thermocouple, etc., that are manifested as thermocouple output being larger or smaller than the actual value, resulting in instrument display value being higher or lower. The handling method for such faults is relatively simple, as long as the sense of responsibility of the instrument installation personnel is strengthened, the content of the instruction manual is carefully read and understood, and the thermocouple installation specifications and instrument requirements are correctly followed.